Embracing Technology In Lean Manufacturing

Course Overview:

The Embracing Technology in Lean Manufacturing Training is a dynamic two-day program designed to explore the integration of technology into lean manufacturing practices.

This training aims to provide participants with insights into leveraging digital tools, automation, and Industry 4.0 technologies to enhance efficiency, reduce waste, and drive continuous improvement in manufacturing processes.

Course Objectives:

Understand the intersection of technology and lean manufacturing principles.
Explore the role of digital tools and automation in improving manufacturing efficiency.
Learn to integrate Industry 4.0 technologies for enhanced visibility and control.
Develop strategies for successfully implementing technology in lean manufacturing.
Foster a culture that embraces technological advancements for continuous improvement.

Course Outcomes:

By the end of the two-day training, participants will be able to:

Recognize opportunities for technology integration in lean manufacturing.
Evaluate and select appropriate digital tools for specific manufacturing processes.
Understand the impact of Industry 4.0 technologies on lean principles.
Implement technology-driven improvements in a manufacturing environment.
Cultivate a mindset that embraces and adapts to technological advancements.

Course Outline

Session 1: Introduction to Lean Manufacturing and Technology

Overview of Lean Principles
Evolution of Technology in Manufacturing
Opportunities and Challenges in Integration

Session 2: Digital Tools in Lean Manufacturing

Overview of Digital Tools (e.g., MES, ERP, IoT,AI)
Case Studies: Digital Tools in Action
Group Discussion: Identifying Opportunities for Digital Integration

Session 3: Automation and Robotics in Lean Manufacturing

Principles of Automation in Lean
Case Studies: Successful Automation Implementation
Group Exercise: Assessing Feasibility for Automation

Session 4: Group Project: Digital Transformation Proposal

Participants work in groups to develop a proposal for integrating digital tools or automation in a simulated manufacturing scenario.

Session 5: Industry 4.0 and Smart Manufacturing

Overview of Industry 4.0 Technologies
Integration of Cyber-Physical Systems in Lean
Group Discussion: Impact of Industry 4.0 on Lean Principles

Session 6: Implementing Technology-Driven Improvements

Change Management Strategies
Developing a Roadmap for Implementation
Group Exercise: Creating an Implementation Plan

Session 7: Case Studies and Best Practices

Real-world examples of successful technology integration in lean manufacturing
Q&A and Open Discussion

Session 8: Cultivating a Culture of Innovation

Encouraging Continuous Learning and Adaptability
Leadership’s Role in Promoting Innovation
Group Activity: Brainstorming Technological Solutions

Delivery Methodology

Participants will be assessed through practical exercises, a group project, role play and case studies and a comprehensive quiz.

Duration:

2 days